The PolyCo Flooring Manufacturing Facility will produce 28 million square feet of flooring annually using polypropylene sourced from Alberta's Heartland Polymers plant, replacing traditional PVC materials with a more recyclable alternative. 
Construction is underway with production scheduled to begin in the third quarter of 2027. The facility will employ 100 people at full capacity and utilizes locally sourced propane-derived polypropylene, reducing transportation-related emissions compared to imported materials.
The project received $5 million in funding from Emissions Reduction Alberta through the Advanced Materials Challenge program. The company also received $247,517 from Alberta Innovates for optimization and field demonstration of circular PVC-free flooring, and $520,000 from the National Research Council of Canada's Industrial Research Assistance Program for processing development and intellectual property capacity. 
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